Empowering In-House Engineering Excellence
Harnessing advanced design tools to enhance public infrastructure projects.
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Michael Tladi
- Directorate: Mechanical Engineering, DPWI
Delivery date:
-
Project duration:
Design phase completed approximately 60% faster than with external consultants.
Design and modeling of boiler system using Autodesk AutoCAD and Revit.
In-house engineering design, project management, and technical training.
Industry
The Challenge
At Durban’s Westville Prison, the failure of two coal-fired boilers compromised the facility’s steam supply, essential for daily operations. The DPWI needed a swift and cost-effective solution to replace the boilers and restore full functionality. Traditionally reliant on external consultants for such projects, the department faced potential delays and high costs
Project Goals
The Department of Public Works and Infrastructure aimed to:
- Rapidly design and implement a solution to replace the malfunctioning boilers.
- Reduce dependency on external consultants by leveraging in-house expertise.
- Achieve substantial cost savings without compromising on quality.
- Enhance the technical skills of internal engineers through practical application.
Solution
The DPWI’s mechanical engineering team utilized Autodesk AutoCAD and Revit to design a new boiler system. The plan included installing three coal-fired boilers capable of generating 10,000 kg/hr of steam at 700 kPa. By creating detailed 3D models and process flow diagrams, the team ensured precise planning and execution. This approach facilitated clear communication among stakeholders and streamlined the implementation process.
Business Outcomes
- Cost Efficiency: By handling the project internally, the DPWI saved approximately R14 million in consultant fees.
- Time Savings: The in-house team completed the design phase approximately 60% faster than if external consultants had been engaged.
- Skill Enhancement: Engineers gained hands-on experience with advanced design software, bolstering the department’s internal capabilities.
- Improved Maintenance: Detailed in-house designs provided comprehensive documentation, aiding future maintenance and reducing reliance on external parties.
Conclusion
The DPWI’s strategic adoption of Autodesk software has transformed its approach to infrastructure projects. By developing internal expertise, the department has achieved significant cost and time efficiencies, setting a precedent for future projects and enhancing its role as the government’s infrastructure custodian.
Historically, we never produced 3D models, but Autodesk software has allowed us to visualize equipment before installation, enhancing our understanding and execution.
— Thuthuka Mbhele, Project Director, DPWI
The Department of Public Works and Infrastructure is committed to providing and managing accommodation and infrastructure needs for national departments. It leads the national Expanded Public Works Programme and oversees the transformation of South Africa’s construction and property industries. The department aims to promote economic development, good governance, and improved living standards by efficiently managing the asset life cycle of immovable assets and providing expert advice across government spheres.
INSPIRING
Partnerships:
Nathan York
Managing Director
Francois Schutte, Director
Stephanie Esterhuizen, Associate and National Drawing Office Manager
Building Services, Electrical, Electrical Engineering, Electronic Engineering, Fire Engineering, Wets
Jacques Erasmus
Head of Projects
Michante Davies
Culture Custodian
Trevor Lovell
Managing Director
Mario Ferreira
Contracts Director
Jaco Buys
Director at PR Engineering
Similo Ndima
Architect at LYT Architecture
